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  ShellacReturn to Hand Rubbed Finishes Home Page Under Construction
            Tung Oil Section 
 
 The History and Use of Shellac Introduction Artisans of the Valley is a museum quality antique restoration
              and reproduction shop specializing in shellac finishes. Over the
              years, we have found ourselves explaining shellac finishes and
              educating our clients as to its use and history, as well as proper
              maintenance and repair techniques. Shellac has been used for several
              thousand years, and to experienced finishers and restorers of fine
              furniture the world over, shellac remains the finish of choice.
              One of the most elegant finishes for furniture, French Polish,
              is done with shellac. Conservators and restorers of antiques use
              shellac for re-finishing antiques. This text is designed to provide
              a thorough background in this unique product. To the average person, shellac has a jaded history
              of poor water and heat resistance, difficulties in application,
              poor drying,
              and limited durability. We are constantly hit with this persona
              by clients and especially other woodworkers, always with the classic
              intolerance of a “white ring under the glass.” Some
              of these objections are valid, but in general the objects to shellac
              are unfounded or easily overcome by using proper tools, techniques,
            and most important - proper product.  True Early American antiques were finished in, and must be restored
              in almost exclusively shellac to maintain their full value. Applying
              hand cut shellacs is key to matching the original methods and appearance
              of past craftsmen. This is our primary use of shellac products,
              but the heritage of this unique compound is far greater than just
              furniture. Almost everyone has heard of Shellac, but very few truly understand
              it's origin and common uses. Shellac is perhaps the father of the
              modern plastics industry; the fact is that the original goal of
              this industry was to replicate the characteristics of shellac with
              various additional qualities. These attempts lead to forks and
              turns in the road to a vast array of industries and products. The original cultivation of shellac was not for the resin as a
              furniture finish, but rather, for the dye that gives the resin
              its characteristic color. Shellac is remained an important export
              commodity for India and Western Europe throughout its history.
              The use of lac dye can be traced back to 250 AD when it was mentioned
              by Claudius Aelianus, a Roman writer in a volume on natural history.                The first use of shellac as a protective coating appears as early
                as 1590 in a work by an English writer while visiting India and
                documenting local cultures, an extract from his text provides
            one of the earliest known observations of shellac application.               "Commenting on a procedure for
                applying lac to wood still on the lathe he writes "they take a peece
              of Lac of what colour they will, and as they turne it when it commeth
              to his fashion they
              spread the Lac upon the whole peece of woode which presently, with
              the heat of the turning (melteth the waxe) so that it entreth into
              the crestes and cleaveth unto it, about the thicknesse of a man's
              naile: then they burnish it (over) with a broad straw or dry Rushes
              so (cunningly) that all the woode is covered withall, and it shineth
              like glasse, most pleasant to behold, and continueth as long as
              the woode being well looked unto: in this sort they cover all kinde
              of house-hold stuffe in India". - 
              From Shellac; its production, manufacture, chemistry analysis,
              commerce and uses. London, Sir I. Pitman & Sons, ltd., 1935
              pg. 3.                 This dye remained a valuable commodity until the mid-1800's,
                  when Perkins, an English chemist, synthesized the first chemical
                  'aniline'
                dyes which killed the natural dye industry. Fortunately, for
                  the industry, dye has already been relegated to a fraction
                  of the total
                trade, and resin was firmly established as a mainstay. The use of shellac as a furniture finish never caught on in the
              West until the early 1800’s, it eventually replaced wax,
              and unrefined oil finishes. It remained the most widely used protective
              finish for wood until the 1920's and 30's when the nitrocellulose
              lacquer proliferated the furniture industry. The Life Cycle of a Lac Bug Where does this versatile product come from? It’s nothing
              more than the organic secretions of a humble scale insect, one
              of 2000 known species of such creatures known Laccifer Lacca, or
              the “lac bug.”  Lac bugs, about the size of an apple seed, live attached to trees,
              in great numbers, called lac host trees where they secrete lac
              resin, the raw material for shellac. These little creatures offer
              a massive destructive power, but are never the less are a critical
              part of their environment in many regions. Lac insects lead a short
              six-month life cycle consisting of four stages: egg, larva, pupa
              and adult. A six-month cycle offers two harvest seasons per year. Females lay up to 100 eggs in the form of a brood lac, containing
              the female lac insect attached onto fresh new twigs of trees, known
              as a lac host trees. The eggs are destined to become larvae as
              they hatch small and red, roughly 0.5mm, long. Larvas leave the
              brood lac, or mother cell, and settle on nearby twigs to begin
              their feast of sap. Well equip for the task ahead of them, each armed a long trunk-like
              mouthpart, or proboscis, the lac larva draw out tree sap for food.
              Their first meals begin a process of secretion is exuded from their
              bodies which is in essence a protective covering to prevent an
              attack by predators. This secretion eventually forms hard resinous
              layers, completely covering the bug except for small anal and breathing
              openings. The insects mature into adults under this protective
              layer, both sexes become sexually mature in about eight weeks. During this period, the male insect undergoes a complete metamorphosis,
              or transformation into another form. The male loses his proboscis
              in exchange for antennae, legs, and a single pair of wings. The
              male cell is slightly longer than the female cell, and features
              a small round trap door. When he emerges, using the trap door,
              his life in the outside world consists of walking over the females,
              and fertilizing them. He then proceeds to die … The female cell, rounded in shape, and remains fixed to the twig.
              She retains her mouthparts, but fails to develop any wings or eyes.
              During development, she forms rudimentary antennae and legs, however
              she is immobile, existing as shell-like organism with little resemblance
              to an insect. Females are little more than egg producing organisms. As the female lays her eggs, she continues to grow; all the while
              increasing lac resin is secretion to maintain a continuously expanding
              outer layer. After fourteen weeks the female contracts, allowing
              light into the cell, then lays her eggs. When the eggs hatch they
              emerge as larvae and the whole process begins all over again. Her
              ovaries contain a crimson fluid, called lac dye, which resembles
              cochineal (a coloring used mainly in the food industry and derived
              from dried bodies of coccus insects). After the cycle has been completed, and around the time when the
              next generation begin to emerge, the resin encrusted branches are
              harvested. They are scraped off, dried, and processed to form shellac.
              A portion of broodlac is retained from the previous crop to produce
              the new crop. Areas of Cultivation India and Thailand are the main areas in the world where lac is
              cultivated. Over 90% of Indian lac comes from the States of Bihar,
              Madhya Pradesh, West Bengal, Maharashtra, and Orissa. Lac insects
              thrive on certain trees and the principal lac host trees in India
              are Palas, Kusum, and Ber. India exports different grades of handmade
              and machine made shellac, as well as a limited quantity of refuse
              lac, namely kiri, molamma, etc. Lac production was introduced from India to Thailand where the
              rain-tree is the principal lac host. Thailand exports sticklac
              and seedlac. Today India is responsible for 50% of the world production.
              Most of the finished shellac is exported. Methods of Production After the trees have been infected with broodlac, the crop requires
              little or no attention until harvest. Cultivation is involves scraping
              off the twigs, gathering of fresh moisture rich shellac. Fresh
              harvests are left to dry before being sold. The gathering process
              usually takes place villages, gathering small quantities brought
              to local markets, eventually massed for sale to manufacturers or
              their agents.  The quality and value of sticklac depends very much upon a variety
              of factors such as the host tree, the climate, whether the crop
              is harvested before or after the emergence of the larvae, and methods
              of drying and storage. In India, the yield of sticklac averages
              three quarters the weight of broodlac used.  The lac scraped from the branches is known as crude lac or sticklac.
              Crude lac or stick-lac, consists of the resin, the encrusted insects,
              lac dye, and twigs. This is crushed, washed, dried to form Seedlac.
              The Seedlac is then converted into Shellac by hand or machine. Manufacturing Process Wm. Zinsser & Co of New Jersey, USA, is the world's largest
              shellac firm. About 20 workers bleach and dewax tens of thousands
              of pounds of shellac each day. The plant is even inspected regularly
              by rabbis to retain its kosher rating.   The sticklac is crushed and sieved to remove sand and dust. It
              is then washed, breaking up the encrusted twigs and insect bodies,
              plus allowing the lac dye to wash out. The decaying insect bodies
              offer a deep red water that can be reduced into a concentrated
              dye. The remaining resin is dried, winnowed, meaning fanned and
              separated, then sieved to get the commercial variety of seedlac.
              The dusty lac eliminated by sieving is known as molamma lac or
              refuse lac. 
  The lac dye was removed by the initial washing of the shellac resin
              in large kettles, which is also the first step in preparing the
              resin. Traditionally seedlac is processed by hand in long narrow
              cloth bags, heated by a charcoal fire. The cleaned shellac is slowly
              forced out leaving impurities such as insect bodies or twigs inside
              the bag. 
  The residue left inside the cloth bag is another variety of refuse
              lac known as Kirilac. The filtered mass is drawn into sheets approximately
              0.5cm thick and thinner by skilled workmen and made into different
              varieties that constitute commercial shellac e.g. Lemon I Shellac,
              Lemon II Shellac, Buttonlac and Standard I Shellac. Shellac varies
              in color from yellow to deep orange. When bleached it is called
              white shellac. 
  Machine
              made Shellac is produced by either melting using steam heat and
              squeezing the soft molten lac through filter; by means
              of hydraulic presses; or using solvents. Machines, rather than
              the traditional hand processing are being increasingly used by
              the lac Industry.
 Over shellacs the ability to produce cleaner and purer resins
              developed, however true antique restorers know the tricks of the
              trade involve the use shellacs to produce a rich, warm, deep patina
              matching years of oxidation in the woods surface for reproductions
              or masking the restored finish layers by using hand cut unrefined
              shellac.  
 At
              the end of all the stretching, washing, and refining the shellac
              is dried. Often in outdoors in the sun. It is then stored in cool
              dry conditions until ready to be packaged for shipment. Properties of a Natural substance known as Shellac  Synthetic resins have for the most part displaced Shellac’s
              leading role in many products, but the public's incessant return
              to ‘natural' and non-toxic compounds may be leading to an
              encouraging comeback. As obvious from it’s use as food preservative
              and coloring, shellac is entirely non-toxic and FDA approved.
 Shellac is hard, and practically odorless, in the cold, but evolves
              a characteristic smell on heating or melting. Superior grades are
              light yellow in color, while the inferior grades range from deep
              orange brown to almost dark red. It is a powerful bonding material
              with low thermal conductivity.  It is resistant to the action of ultraviolet rays, and has tenacious
              adhesive qualities, sticking to anything from porous wood to glossy
              smooth surfaces. If you’ve ever tried to clean it off glass
              - you’ll understand, and Shellac is one of the only products
              capable of sealing in the smell of urine! It dries to the touch in less than fifteen minutes, reducing or
              if properly applied, eliminating drips. It can be softened and
              molded like clay or dissolved in solvent, melted into existing
              finishes, and spread whisper thin.  A Versatile Compound  The
              Zinsser Company is currently the largest US shellac importer/supplier.
              Their name is obviously associated with "Bulls Eye" brand shellac,
              but Zinsser reports  the top four uses for shellac are actually
              pharmaceutical, confectionery, hats, and food coatings, in order
              from highest to
              lowest. Protective
            coatings for wood ranks about number eight.
  The facts of this section pass far beyond woodworking,
              but hold relevance to understanding the extensive useful characteristics
              of a simple product. Because of its specific characteristics, it
              has a wide variety of modern uses far past the “white ring” finish.
              Almost everyone is familiar with shellac, and it’s use as
              a finish. Now that you are up to date on it’s origin, there
            are countless other common uses for this product.
  Pharmaceutical - Shellac is used to coat enteric
              pills so that they do not dissolve in the stomach, but in the lower
              intestine,
            which alleviates upset stomachs.
  Confectionery -
              Shellac is approved by the FDA as a food safe coating. Solvents
              must be pure ethanol (not denatured).
              One common use is in protective candy coatings or glazes on candies
              like Reese's Pieces, because of its unique ability to provide a
              high
                gloss in relatively thin coatings, even M&M's.
                This Non-toxic glaze is also used for fruit, coffee beans, and
            nuts.
  Leather & Hats - Shellac is used to stiffen
              felt used to make hats. It allows the makers to shape the felt
              into brims, bowl shapes,
              etc. 
  General
                Uses - There are thousands
              of uses for shellac, some you'd never think of. Examples include:
              Manufacture of grinding wheels, acting as an adhesive that breaks
              down at low
              heat allowing the
              appraise
              wheels to slowly
              dissolve and self-clean. Early electrical insulators (shown right)
                employed shellac as a glue, it bonds glass and metal surprisingly
                well.
                In fact,
              at the time the 78-record was popular, records were largest single
            outlet for shellac.
  Shellac is used as a dye, previously in fabric,
                and to this day in oriental carpets. It is a component in rubber
                compounds, as a sealing wax, component in gasket cement, as a
              mould for dental plates, as printing ink. It is even found in cosmetics
                such as hair lacquer. Even the finish on playing cards often
              contains
              shellac.
  Shellac is a common additive to lipstick and makeup products. Added to the finish and improving the binding ability of these products.
     Lac By-Products and Derivatives Shellac acid derivatives include Aleuritic Acid, Jalaric acid
              and Shellolic acid. By-products obtained during manufacture of
              shellac include molamma, kiri, passewa, shellac wax and lac dye. Molamma is usually in the form of a fine dust, obtained during
              winnowing, sieving, or washing seedlac; Kiri is the residue retained
              in the cloth bag after refining seedlac into shellac by hot filtration.
              It contains sand, insect debris and other impurities; Passewa is
              obtained by boiling the cloth bag used for refining seedlac and
              is available as thick slabs; Shellac wax is retrieved from shellac
              and has properties similar to carnauba wax; Lac dye (laccaic acid)
              is obtained during the washing of seedlac. Storage The finished product are dry flakes, Dry shellac flakes store
              indefinitely, under proper conditions, but contrary to what you
              may hear, it won't store forever in just any location. Sealed bags,
              preferably vacuum packaged, prevent moister from entering the resins
            and provide for an almost unlimited shelf life. Dry shellac reacts with itself when exposed to moister, forming
              polymers that are insoluble in alcohol. Shellacs that have been
              dewaxed are even more susceptible to this. You can extend the usable
              life of dry shellac flakes by storing them after purchase in a
            cool, dry area - a refrigerator is best.  A test for suspected old shellac is easy - simply dissolve the
              flakes in alcohol. Most shellacs should be totally dissolved within
              three days. If you see a gelatinous un-dissolved mass after this
              time discard the shellac; it is past its usable life. If you just
              purchased it, consider returning the batch to your supplier and
            notify them that this batch is now past its prime.  Sometimes in summer months, shellac will cake
              together. This is known in the industry as "blocking" and
              is not a sign of bad shellac. Break up the shellac with a hammer
              and dissolve
              it in alcohol as usual. Heat causes this, as shellac begins to
            melt at low temperatures.  For use as furniture finish, shellac is dissolved
              in ethanol, and a chemical process known as etherification begins.
              Over time, the
              alcohol chemically modifies the hard shellac resins, ultimately
              turning them into a sticky gum, which doesn't dry - the result
              is shellacs reputation for “never drying.” Large manufacturers
              such as Zinsser have an expiration date, usually three years from
              the production date, but for the best results and working properties,
              you achieve better results if you prepare your own shellac from
              dry flakes. A small stockpile of individual sealed bags is the
            sign of a good restoration shop. Shellac does solidify properly in hot weather, and this is a problem
              in many countries. It is best stored in air-conditioned warehouses
              maintaining a temperature between 14-18 degrees C. Air-conditioned
              storage ships and containers are often employed to ensure the arrival
            of shellac reaches its destination in useable condition.  Dissolve dry shellac flakes in denatured ethanol, which is sold
              in most paint stores. It also dissolves in methanol, butyl, and
              propyl alcohol. Methanol will evaporate the quickest, followed
              by ethanol, butyl, and propyl alcohol. The last two alcohols, butyl
              and propyl can be added to shellac dissolved in ethanol in small
            amounts to act as retardants.  Retardants act to slow the evaporation of solvent alcohol and prolong
              the functional application time, an important factor when brushing.
              Lacquer retardant can also be used, as well as methanol, but these
              both impart a very toxic factor so its general use is discouraged. Cutting Shellac
 Shellac as a finish is a solution, the solid resins
              of shellac dissolved in alcohol, usually denatured alcohol. The
              ratio of dry
              shellac flakes, in weight, dissolved in liquid volume of alcohol
              is known as the cut. The traditional stock ratio is 3lbs of flakes
              per 1 gallon of alcohol. Experience over years of application taught
              woodworkers that this traditional formula works for almost every
              basic application. Custom cuts of shellac are often employed to produce specific
              results. Cuts over 3lb quickly become thick and gel like, and almost
              unusable as a furniture finish. A light cut, say a 1lb cut, acts as a sealer, a thin unobtrusive
              layer usually designed to begin the process of grain sealing and
              raising. A seal coat is often employed as a base for other finishes
              such as paint, or even a full 3lb cut of shellac. Cuts less than
              1lb are employed in a process known as “sizing,” or
              lightly sealing the grain of a material to reduce the penetration
              of dies or pigments.  Pro’s and Cons All finishes have basic advantages and disadvantages when compared
              to their colleagues. Shellac directly competes for industry attention
              with Lacquer, Varnish, Urethane, Acrylic, and Epoxy based finishes.  
                ADVANTAGES 
                                      1. Natural substance, penetrating wood and enhancing the natural
                        beauty and grain patterns.2. Non-yellowing when compared to varnish and cellulose nitrate
                      based lacquers.
 3. Quick drying, many shellacked items can used the same day or
                      shortly thereafter.
 4. Wide variety of colors available, close compatibility with trans-tint
                      dies and other pigments.
 5. Superior adhesion, bonds in situations that easily reject a
                      synthetic finish.
 6. Excellent hardness, it can be sanded and rubbed out well proven
                      by the French Polish Process.
 7. Excellent as a sealer coat to raise the fibers of the wood for
                      subsequent sanding.
 8. Seals in finishing contaminants such as silicone, waxes, dirt,
                      urine, and oils. Even preventing stains from bleeding through paint.
 9. Ease of repair, shellac can be re-emulsified to remove scratches
                      and other minor surface imperfections completely
 10. Easy application of fresh layers, new shellac melts into the
                      old shellac allowing for perfect repair work.
 11. Ease of removal, simply dissolve with denatured alcohol, eliminating
                      the need for harmful and toxic strippers.
 12. Application is practical with a pad, brush, or spray with equal
                      success.
 13.	FDA approved – safe for food utensils and children's
                      toys.
 14.	No unpleasant or toxic fumes or carcinogens.
                   DISADVANTAGES 
                                      1. It re-dissolves in alcohol so perfumes and strong alcoholic
                            beverages like whiskey will mar the surface. Keep in
                            mind that simple nail polish remover or some hair products
                            will also
                            destroy lacquer, varnish, and some urethane finishes.2. Forms white rings on contact with water, a primary
                            concern with non-dewaxed shellac and aged shellac surfaces.
 3. Tendency to show scratches due to a low molecular
                            weight as compared to finishes like acrylics and polyurethane,
                            which
                            are
                            higher molecular weight. The resistance to scratches
                            can be improved by a simple waxing.
 4.	Has a shelf life once in solution.
 5. Not resistant to alkaline compounds. Alkaline chemicals,
                            such as lye and ammonia, discolor and mar shellac because
                            of its acidic
                            composition. These chemicals are frequently found in
                            household cleaning products.
 6. Sensitivity to heat, softening at 150 degrees Fahrenheit
                  and sustaining serious damage from pots or oven dishes.
 In the defense of shellac, many of its disadvantages base in misconception
              and misuse. Two of the most common ones can be easily explained.
              The first is that it won't dry. This problem can be avoided by
              using freshly dissolved shellac flakes. The second complaint against
              shellac is poor moisture resistance. This can be overcome by using
              dewaxed shellac and fresh pro-duct. Using old shellac solution
              will decrease its moisture resistance.  You can easily prove this. Take a board that has been finished
              with fresh shellac and after it has fully dried (about a week),
              pour some water on the finish and let it sit overnight. When you
              come back the next morning you will still see the puddle of water,
              but the finish will be only slightly marred. Shellacs ability to
              withstand water decreases with the age of the film; so don't try
              this on old finishes.                 Ironically, shellac is that it resists water vapor very well,
                    in fact defeating its synthetic competition often thought
                    to vastly
                surpass it under United States Forest Products Laboratory testing.
                The moisture-excluding effectiveness of wood finishes, or the
                    ability of a finish to prevent moisture vapor from entering
                    the cellular
                structure of the wood, of shellac exceeded polyurethane, alkyd,
                and phenolic varnish, and cellulose nitrate based lacquers. Keep
                in mind that some of the disadvantages, like scratching and marring
                with alkalis, are easily repaired because of one of shellac's
                    great advantages -- its ease of repair. Shellac Finish Descriptions  Descriptions From www.shellac.net 
              
                | SEED Lac, Kusmi |  Warm
                    Neutral Brown and unprocessed. Excellent for older antique
                    restorations and repairs. With bug parts,
                    tree parts, etc.
                    Seedlac requires straining after dissolved. Strain
                    seedlac to remove
                organic debris.
 |  
                | SEED Lac, Dark | Deep Brown, seedlac is excellent for use
                    on darker woods, for antique restoration and, repair. Strain
                    seedlac to remove
                organic debris. |  
                | ButtonLac, Kusmi  Amber #1 KusmiRed Brown #2 |  Buttonlac is a unique shellac product preferred by restorers
                    and those looking for a very protective shellac finish. It
                    is superb for French polishing because of its hardness.
 The
                      processing of buttonlac polymerizes it, resulting in a
                    very tough material. Adds a great tone to woods like mahogany,
                    red
                  oak, cherry, and douglas fir. There are two colors: Kusmi
                      #1, and Kusmi #2, Reddish Brown. The numbers refer to the
                      time
                        of year when the shellac is harvested. Specify: Kusmi
                #1 Caramel Amber -or Kusmi #2 Reddish Brown.  |  
                | BysakhiButton Brownish Toned | This is made from seedlac of Bysakhi origin (summer season
                    from Palas and Ber trees, an April - June/July crop).  Bysakhi
                      is a hard resin, brownish in color, and is prepared in
                    the Hand made process by heating the seedlac in a cotton
                    tube.
                      The resin secretes through the pores of the cloth and the
                molten shellac is formed into buttons. |  
                | GARNET Lac (Granta) |  Deep Rich Brown, with a warm cast. Excellent
                on mahogany, walnuts, and for darker cherry tones.
 |  
                | GOSSAMER Machine Made TN | Shellac of a medium yellow similar in tone to yellow. MMTN
                is extremely thin and dissolves Very Quickly. |  
                | YELLOW Flake Hand Made | This thicker flake has a rich Cinnamon
                    Orange tone in the flake form. Use for Shellac finishes on
                    Mahogany, Cherry etc. |  
                | LEMON Yellow / Orange | An excellent general purpose shellac,
                    light yellow creamy color. |  
                | GARNET Dewaxed | Deep Rich Brown-Red cast. |  
                | ORANGE Lac Dewaxed |  Deep rich orange color, perfect to blend
                new wood with aged golden oak patina.
 |  
                | LEMON YELLOW  Dewaxed |  General purpose and undercoat. Rich yellow-orange
                in color.
 |  
                | Almost BLONDE  Dewaxed | BEIGE, pale, slightly golden toned. |  
                | BLONDE  Dewaxed | Light Pale Transparency. |  
                | SUPER BLONDE  Dewaxed |  VERY Light Pale Transparent.
 |  
                | PLATINA (platinum) Dewaxed | Extra LITE Pale Platinum Blonde Transparent |  Applying Shellac Shellac can be applied by practically any method – brushing,
                padding, or spraying. Most common applications are a simply brushing
                on a thin even coat for a finish. Never shake or power mix shellac,
                it imparts air bubbles and moister in the finish which are very
                difficult to remove later without completely removing the failed
                finish. Preparing shellac requires only a slow hand stirring
                with a flat paint stick.               Natural finish prefers natural brushes; Fitch
                brushes are usually pure skunk hair, but some have soft badger
                hair on the outside
                to produce a smooth finish and a center of skunk hair to give
              the brush body. A brush is worth it’s weight in gold as they
                say, you'll quickly realize the value of a good natural brush
              in just a few minutes of use. Pure white china bristle scores a
              second
                tier, and is best if your use will be sporadic and a more disposable
                price tag is required. Never use a synthetic brush, or absolutely
                never a foam brush. Before brushing saturate the brush with alcohol
              from tip to ferrel, metal band around brush handle, to activate
              the
              brushes
              ability to smoothly hold and transfer your finish. This
              also makes the brush easier to clean later. Wipe it clean against
            the edge of a can before dipping into your shellac. A 1-1/2 lb. cut seems about the
              best brushing cut, perhaps slightly thinner for a first sizing
              (sealing) coat. Dip the brush halfway into the shellac each time
              you need to refresh it, bring
              the
              brush out and let the excess shellac run off, then drag it lightly
              across the top of the jar, or can your using. Starting about 2" in
              from the edge, drag the brush lightly to the edge, then come back
              all the way to the other edge.  Carefully watch the edges for drips
                and keep a pad handy to remove them before they begin to dry.
  Dry drips, flying spits, or runs - otherwise known as goobers, can be removed
                after the finish dries but are much easier to deal with while
              its freshly applied. Shellac dries quickly, learn to overlap your coats
              quickly or distinct lines will form between brush lines. Avoid
              covering an area with more than brush strokes in each area per
              coat. There
              is no issue with air  bubbles unless you "slap" the brush
              against the surface. Overlapping each coat by about a 1/4 inch,
              work the
              entire surface from start to finish. Never stop short on any surface,
              in fact never stop short on a piece. Finish should be applied from
              start to finish, nonstop. It
              will
              take 3-5
              coats to reach a deep rich and durable finish.             Brush cleaning can be done with alcohol solvents,
              but standard ammonia cleans shellac brushes
              because
              the alkaline ammonia
              dissolves the acidic shellac. Soap and water finishes the job,
              and the soap helps soften the bristles.   A less known and practiced technique is called padding, a process
              that takes advantage of shellac's rapid drying capabilities and
              produces a fine thin layer without brush marks or drips. Padding
              works best on flat surfaces, but can be useful on carving or rounded
              areas once you gain some experience. Use a 2 lb. cut shellac and
              some padding cloth or a finishing pad, often marketed as a French
              polishing cloth. It should be as lint-free as possible. Do not
              use cotton T-shirt type cloth or cheesecloth, and most definitely
              never use a paper towel!
 Cut a piece of cloth roughly 10"-12" square,
              then fold it up into a pad, a pre-made pad is easier. Pour about
              1 ounce
              of alcohol on the cloth and work the alcohol into the cloth. Then
              take a squirt bottle of shellac and dispense several thimble-fulls
              of shellac into the pad. There are two basic methods, a strait
              along the grain technique that starts a motion before the surface
              and ends after the pad breaks contact, much like following through
              with a baseball bat swing or leading with a shotgun at a flying
              target. On an average size surface, you can return to the start
              by the time you reach the end and pad on several layers.             The second technique is a circular method, pressing lightly and
              pushing the shellac (almost burnishing) into the pours of the wood.
              This method takes some practice and you must carefully sense the
              status of the pad, adding a small amount of shellac continuously
              to prevent it from sticking. The heat of friction rapidly dries
              the shellac, and if waxed shellac is used begins to polish the
              surface.             Keep doing this until the surface is tacky and the pad starts to
              stick. Between wipes, pad the edges. The trick to this is to apply
              light coats of shellac by keeping the pad moist, not dripping wet.
              If you can squeeze shellac from the pad, it's too wet. You can
              prolong the life of a bad between sessions by keeping your pad
              in a tightly wrapped zip lock back, or a small jar with a tight
              cap. When the pad begins to fray, discard it - a few cents in cotton
              will waste hours of work if you impart fibers into your finish.             The first application of shellac, brush, spray, or pad, should
              penetrate quickly and be dry enough to scuff-sand with 320 sandpaper,
              this removes the raised fibers in about an hour. After the first
              coat, rub using to maroon synthetic fiber pads or 000 regular steel
              wool between applications. After three coats, let the finish dry
              for twelve to twenty-four hours, depending on humidity. It takes
              three to five coats to reach a full polished finish. Then rub the
              finish out with 0000 steel wool, using wax thinned with mineral
              spirits as a lubricant. Products like Briwax are perfect for this
              process. After the wax dries to a haze, wipe the excess wax off
              with a soft cotton cloth, and then polish with a nylon stocking.
            This leaves a very mellow, hand-rubbed satin finish.  Repairs to Shellac Finishes:             Shellac surface repairs are simple, apply a thin coat of alcohol
              on a pad, and then lightly work as if applying a coat. For more
              substantial finish damage use a 1lb cut instead of just alcohol.
              You can fill deep scratches using a heavy cut (4lb or more) applied
              with an artist's brush like a #1 or #2. If the scratch has gone
              through the finish and the stain, you can mix the shellac with
              alcohol soluble dyes or pigments to match to original color. White
              water spots can be treated the same way, but usually only with
              straight alcohol.   Another
              common practice is the use of shellac sticks, colorized solid shellac
              employed by melting it into cracks,
              chips, scratches or depressions. The use of a burn-in knife and
              chemicals that prevent the shellac from sticking to surrounding
              areas in the hands of a skilled artist can erase damage such as
              dog chews or dents.
  To test for a shellac finish, dab some alcohol
              on an inconspicuous area such as behind a leg. If the finish gets
              tacky, it's shellac.
              Artisans specializes in shellac finish restoration and reproduction,
              and can provide all related services.
  Conclusion: Although many have conceded or celebrated demise of shellac's
              dominance as a furniture finish, antique collectors and restorers
              find this a sin, these artificial finishes may be perceived as
              waterproof and more durable, but they hide the natural beauty of
              wood under a cataract of plastic film. Despite the attempts by
              scientists to duplicate shellac synthetically, and the thousands
              of useful products resulting from their efforts, a little Indian
              bug still secretes the best and most astonishing furniture finish. 
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